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Dovetail Puzzle Project Plan


Dovetail Puzzle PlanDovetail Puzzle Instructions
 The puzzle is made of two identical pieces. It is best to make it out of two different kinds of hardwood. Walnut and maple would be an excellent choice.

 Step 1
Cut two blocks of wood to exactly 2 inches by 2 inches and 4-3/4 inches long.

Step 2
Notch a dovetail as illustrated.

Step 3
Thin the dovetail to 1/8 inch thick as illustrated.

Step 4
Using the dovetail from one block, transfer the exact shape to the other block. Using a sharp chisel, notch out the dovetail 1/8 inch deep, as shown.

Step 5
Round the top-inside edge of the dovetails, as shown.




Step 6
Add glue to both parts, and, using a wood vise, slowly press the two pieces together. The dovetails will bend out and will snap into place at the last moment. Clamp the dovetails tightly in place until the glue sets.

Step 7
Sand all over.

Step 8
Apply a high-gloss finish, and when dry, lightly sand with 400-grit sandpaper. Apply a coat of paste wax.

Now show this to woodworking friends and ask them to make one just like it.